High-speed heating and cooling blending for uniform PVC compounds
The JP-MX Series PVC Mixer is a twin-vessel heating and cooling mixer designed for dry-blending PVC resin with stabilisers, plasticisers, fillers, and pigments ahead of extrusion or compounding. The heating vessel's high-speed mixing blades generate frictional heat to gelate and homogenise the compound, which then transfers to the jacketed cooling vessel for rapid temperature reduction — locking in a consistent, free-flowing dry-blend ready for downstream processing.
Three models cover a wide range of batch sizes and production throughputs. The JP-MX 200 is a compact unit suited to lab-scale trials and small-batch compounding. The JP-MX 800 serves mid-range production lines with a larger heating and cooling vessel pair and PLC-timed cycles. The JP-MX 2000 is the high-capacity model with variable-speed drives on both vessels, automated discharge, and recipe-based cycle control — suited to continuous, high-volume PVC compounding operations where batch-to-batch consistency directly affects downstream product quality.
Key Features
Three models covering lab-scale to high-capacity batch mixing. Compatible with PVC resin, stabilisers, plasticisers, fillers, and pigment blends.
| Heating Vessel Volume | 200 L |
| Cooling Vessel Volume | 400 L |
| Mixing Speed | Up to 1200 rpm |
| Motor Power (Heating / Cooling) | 15 HP / 5 HP |
| Discharge Type | Manual gate valve |
| Material Compatibility | PVC resin, stabilisers, plasticisers |
| Control | Manual timer control |
| Machine Weight | ~650 kg |
| Heating Vessel Volume | 800 L |
| Cooling Vessel Volume | 1600 L |
| Mixing Speed | Up to 1400 rpm |
| Motor Power (Heating / Cooling) | 45 HP / 15 HP |
| Discharge Type | Pneumatic discharge valve |
| Material Compatibility | PVC resin, stabilisers, fillers, pigments |
| Control | PLC recipe-based cycle control |
| Batch Temperature Monitoring | RTD probe with digital readout |
| Machine Weight | ~2100 kg |
| Heating Vessel Volume | 2000 L |
| Cooling Vessel Volume | 4000 L |
| Mixing Speed | Up to 1500 rpm |
| Motor Power (Heating / Cooling) | 110 HP / 30 HP |
| Discharge Type | Automated pneumatic discharge with load cells |
| Material Compatibility | PVC resin, stabilisers, fillers, pigments, impact modifiers |
| Control | PLC with recipe storage and batch logging |
| Batch Temperature Monitoring | Dual RTD probes (heating & cooling vessel) |
| Machine Weight | ~4800 kg |
Dry-blending PVC resin with impact modifiers and stabilisers ahead of pipe and profile extrusion — consistent gelation ensures uniform wall properties along the full extrusion run.
Blending PVC insulation and jacketing compounds with plasticisers and flame-retardant additives — uniform dispersion is critical to consistent insulation properties on cable lines.
Compound preparation for rigid PVC window profiles, doors, and fittings — precise temperature control during mixing prevents premature degradation of the resin.
Uniform dispersion of pigments and colour concentrates into PVC dry-blends — consistent mixing cycles ensure batch-to-batch colour matching for finished products.